CBSA International’s stainless steel screen
has a strict standard production process, which is mainly divided into several steps such as material selection, laser cutting hollowing (tube welding), frame welding, surface treatment, plating and packaging. This is for common laser cutting hollowing and Two types of color stainless steel screens are welded with stainless steel pipes. Although the other processes are complicated, they are roughly the same as this one. The more difficult ones are the more troublesome pipe bending and welding. The high price of the complicated process is mainly because the welding labor is more expensive.
1. Material selection
Whether it is stainless steel plate or stainless steel pipe, the commonly used materials are only 201# and 304#. Of course, some customers will choose expensive 316 stainless steel, but it is a minority. The stainless steel material is said to be the basis for the production of colored stainless steel, and the corrosion resistance and toughness of his different models are not the same. If you choose 201# stainless steel indoors, the price is relatively cheap. If it is outdoor, choose 304# stainless steel, which has stronger corrosion resistance, no matter whether it is wind or sun, do not worry too much. Although the price is slightly more expensive than 201, the service life is longer. If you are in coastal areas, the air is humid and has certain acid-base properties. If you are outdoors, most will choose 316 stainless steel, because the environment here will rust soon if the other two materials are used.
2. Laser cutting and hollowing out, stainless steel pipe welding
After selecting the materials, the formal production will begin. The screens now have frames, and the production of the frames is also very simple. Most of them are welded by stainless steel pipes, which are then bent through the corresponding profiles of the stainless steel plate. The key point is the pattern in the middle of the screen. One kind is to cut out the corresponding auspicious clouds, peacocks, tree vines, diamonds, polygons and other required patterns by laser cutting, just like drawing on a canvas. The second is the welding of pipes, because the processing of stainless steel pipes is more difficult. The screens for welding pipes of Souyi generally have simple patterns, such as a series of suggested shapes such as diamonds and squares. After making the pattern, connect the middle part to the frame, and then remove the welding traces by polishing, wire drawing, etc.
3. Surface treatment
The surface treatment of color stainless steel screens can be divided into electroplating, water plating, fluorocarbon spraying, spray painting, etc. Among them, spray paint is easy to fall, so few people use it, and electroplating uses a lot of methods. The very popular colors of titanium gold, rose gold, champagne, black titanium plates, and colorful lights are all processed in this way. The representative of water plating is the old bronze, which is done by plating the surface of the stainless steel screen with copper and then performing the old treatment. The specific color can be selected from two types: green bronze and red bronze (the shade is not passed, and the color can be very many).
If you need to perform surface treatments such as titanium plating and old bronze, the first thing to pay attention to is the color problem during the manufacturing process. After the color plate is determined, the surface of the stainless steel screen produced should be basically consistent with the color plate. There is also a very important point, that is, there is no yin and yang side. A stainless steel screen has several shades of color, which are not allowed. In general, only when we are truly attentive, careful and responsible when making stainless steel screens, can we make exquisite stainless steel screens and be recognized by customers.
Step 4: Process treatment
The craftsmanship generally depends on the size of the customer's order and the place of use. Usually, if the grid is more than 2 meters, full welding will have better firmness, and spot welding within 2 meters can save costs. Then the indoor environment can choose 201 stainless steel pipe with general anti-corrosion grade, and the outdoor environment can choose 304 material with strong acid and alkali resistance.
In addition, the stainless steel lattice screen is a very common style in the modern decoration industry. If you like, you can also consider using this screen for home decoration. It can be seen from the feedback of many customers that this kind of screen is developing very rapidly in the decoration industry. To carry out decoration design, you might as well consider this kind of screen design, which can make the design of a beautiful and generous house with more highlights and more personalized.
The above content is an introduction to the production process of colored stainless steel screens. In fact, colored stainless steel screens are also a type of stainless steel products, so the production process is roughly similar to other stainless steel products. It's just that the decoration is relatively strong, so every detail must be handled well. After all, many people will check some details for what is shown to people. The appearance of a perfect product will give people a feeling of regret and disappointment.
For more information about color stainless steel screens, please continue to pay attention to CBSA International